Assembly, Stacking & Tanking:Assemble Main, PT, and Reactor cores, sub-assemblies, connections, and covers using blueprints, engineering drawings, visual operating procedures (VOP), and bills of materials (BOM).Load cores and coils onto stacking lines, stack cores around coil legs, and anchor core/coil assemblies into transformer tanks.Install component parts and sub-assemblies (e.g., leads, bushings, brackets, fuses, switches, nameplates, arrestors, labels, stencils, bands).Execute assembly operations across work centers including Tank-Up, casing, small parts, vacuum chamber, cover bander, palletizing, paint booth, and tank unhang.Fabrication, Testing & Machine Operation:Set up, adjust, and operate fabrication and welding equipment, including projection/seam welders, horn presses, shears, brakes, flanges, expanders, cover punches, brazing tools, hydraulic presses, and crimp tools.Load, operate, and unload vacuum systems and temperature-checking equipment.Conduct ratio and connection testing on finished units using a TTR Tester; perform leak checks, troubleshoot leaking units, and manage fluid/oil checks.Rework damaged or nonconforming components and complete assemblies to meet quality benchmarks.Material Handling & Logistics:Operate overhead cranes, hoists, powered industrial trucks (forklifts), pallet jacks, and work savers to transport heavy materials and finished products.Position, hang, and remove transformer tanks and components on/off powered conveyors.Label, band, and stack units onto pallets; scan units based on shipping schedules to generate oven loading sequences.
1-4 years
Safety, Quality & Maintenance:Conduct routine maintenance on tools, machinery, and equipment.Adhere to environmental safety guidelines for chemical, paint, and waste handling/disposal.Actively participate in continuous improvement, problem-solving, and 5S+ housekeeping initiatives.Achieve target production rates and perform other manufacturing duties as assigned.
Qualifications & RequirementsEducation: No formal education required (High School Diploma or GED preferred).Experience: Prior experience in manufacturing, mechanical assembly, or machine operation preferred.Technical Skills:Ability to read and interpret technical documents, blueprints, winding sheets, and written instructions.Proficiency in basic math calculations.Hands-on experience with manual/power hand tools, measuring devices, and heavy equipment.Soft Skills: Effective communication, attention to detail, adaptability, and a positive work ethic.Physical & Environmental DemandsPhysical Capability: Ability to lift up to 40 lbs. independently and handle medium-to-heavy materials. Physical tasks include standing, walking, bending, twisting, reaching, pushing, pulling, grabbing, and lifting.Work Environment: In-person manufacturing shop floor environment subject to variable heat, noise, and fumes.Personal Protective Equipment (PPE): Required use of safety glasses, earplugs, gloves, over-the-elbow sleeves, steel-toe footwear, and metatarsal guards as mandated.
No Degree Required
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